Two Head Electro-pneumatic Syringe Gel Filling Machine

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Amson Engineering

44/359, Motilal Nagar No.- 1, Road No.- 10, Near M. N. English High School, Opp. Best Colony Goregaon, Mumbai, Maharashtra - 400104, India

Mobile : +91-9892589976

Phone : +91-22-9867601976

Call Us : 08048064716




 Amson Engineering make Twin Syringe filling machine for paste and gel with capacity 1 grams to 15 grams become a hot product from 2015 year. We have developed the best machine for paste, Gel and paste filling and have customers in various countries for this machine. We have satisfied so many good customers in Dental Industry already for this particular machine, since it is very successful machine to fill small injection type syringes. The accuracy of filling is also very high from this machine. The most preferred model in this series is AEPSF0215. This machine can fill 2 syringes at a time. Fill volume can be 1gm to maximum 15 gms as per customer specification and set volume by a set screw given at the back side of filling barrel assembly. According to your request, sending below is the details and best discounted offer for two head ( 2 syringe filling at a time) Syringe Filling Machine.

INTRODUCTION:
This machine is exclusively designed and manufactured to fulfil the needs of Dental and pharmaceuticals related gel and paste filling into small syringes. This machine is twin head and completely pneumatically operated.
Machine is easy to operate and clean at the same time. Complete product contact parts are made from stainless steel 316 and Stainless steel 304 grade quality for control panel, keeping complete GMP standards with easy removal sanitary fittings, since the filling materials are acid and bio degradable in nature.

MACHINE STRUCTURE AND DESIGN:
Machine consists of a stainless steel panel structure over which is mounted the entire filling unit so as to make the unit a compact one. Inside the panel box is mounted all the electrical fittings and pneumatic control valves. At the door side of panel box is the fill timer, batch counter, Power ON OFF switches and indicators etc are fitted. Over the top of panel box, mountings like stainless steel 316 fill barrels of maximum 15gms capacity- 2 nos, pneumatic cylinder assembly for piston actuation/ valve rotation, product holding SS316 hopper of 4 kg capacity( 6 liters in volume) with a top lid and stainless steel 316 direction control valve, small manual stirrer etc..
Since this machine is designed to fill 2 syringes at a time, the barrel-piston-valve  unit is attached to a pneumatic cylinder linearly. This model machine consists a mono-block design for barrel and valve to get high accuracy in filling. The volume of filling can be accurately adjusted from 1gm to maximum 15 gm. Paste can be feed into the hopper from top side. Bottom side of hopper is having an outlet fitted with valve side with 2 dividing outlets perfectly matching over the valve assembly. This product hopper section is easily removable and attachable with the help of sanitary fittings (tri clamp). The stainless steel product bulk hopper can hold 4 kgs of material (paste) at a time. There is a manual hand operated stirrer provided on the lid of hopper to stir and push the product down when it is needed. Product can be paste or gel as per required. The product measure barrel is made in the mono-block valve block at 90 degrees to the hopper, and the fill nozzles at the opposite side of valve block inline with the barrel, and facing out to the front side of the machine. This direct fitting of nozzles to the direction control valve helps to avoid any dripping during filling.
The filling barrel is having a diameter of 16mm and a maximum stroke length of 100mm. The piston rod from the filling barrel is directly attached to a pneumatic cylinder, linearly and a fill volume adjustable screw above the pneumatic cylinder. The volume adjustment screw is with a white delrin part which is adjusted only after turning off and draining the air supply to ease the operation. There is a lock nut also provided on the volume adjustment screw to lock the stroke length once set at desired volume.
Valve unit is having a smooth rotating pin inside with holes at 90 degrees to each other. The direction of holes decides the suction and discharge of product to and from the fill barrel. This is made possible by a pneumatic semi rotary actuator assembled from the side on a flange. The semi rotary mechanism rotates the valve pin.

FILLING PROCESS:
Filling is done when the operator presses and releases the pedal operated foot switch once. The barrels already sucked product and measured it before each fill. When the foot pedal electrically operated switch is activated, the rotary valve opens towards the nozzle to barrel and the pneumatic cylinder moves forward to push the product to through the nozzle. The syringe attached to the nozzle is filled by pushing the plunger backwards automatically with the pressure of product. Each filling is done with high accuracy. The filling action is controlled by a digital timer. This timer can be set as per the fill speed requirement related with the flow of air to the pneumatic cylinder. The speed of filling is adjusted with the flow control valves attached over the pneumatic cylinder. Electrically actuated solenoid valve controls the direction of cylinder forward or reverse. Accuracy of filling is very much high in this machine since high quality materials are used in this. Minimum filling in this machine is 1gm and maximum achievable fill quantity is 15gms from each nozzle. A maximum output of 15 fills per nozzle can be done by adjusting the air supply to pneumatic cylinder and setting the timer both at a time.  Total output from this machine per minute is 30 syringes @10 gms.

WORKING:
The hopper is removed and cleaned first with soap water/ cleaning solution/ sanitizer etc. and dry with a cloth or tissue. The other fill assembly is flushed with hot water or any cleaning solution and cleaned before starting the unit.
When the production is started, first the product is to be poured into the product hopper from the top side till it is filled 3/4th of the hopper. Make sure the air supply is turned ON and the electric supply to the machine is connected to 220VAC 50/60 Hz and turned ON. Now, the batch can be started.
Since the machine work on single phase 220 VAC 50/60 Hz, the electrical cable is plugged in to the supply. The power is turned “ON” and air supply is released to the air regulator on the machine. The volume of filling is adjusted now, by the set screw at the back part of fill barrel and cylinder. Check the time of fill on the timer, and confirm whether it is to be changed or not. This setting is done easily on the timer panel. We also provide a product counter on the panel box. Each pressing and release will count as one filling. There is pedal operating switch given with the machine to actuate the filling.
The filling nozzle is fitted on the front side of the machine on valve block. Nozzle is designed as per the syringe in which the filling has to be done.  If the filling is to be done in standard syringes we provide Leur Lock nozzle. If the open mouth syringes are to be filled, then the nozzle design will be accordingly. The syringe can be directly attached to the nozzles and start the filling. The nozzles are the only change part in this machine.
When the syringes are attached to the nozzle, the only manual operation done is to press and release the foot pedal operating switch one time. Each pressing and release will do each filling. The time of filling is set from 1.5 second to 10 seconds maximum according to the fill speed of material into the syringe and output requirements and also depends on how the syringe is filled. If the paste is free flowing, then it can be filled in 2 second time @1-5 grams. So, the time can be changed according to the characteristics of paste only. But, the high accuracy is only possible with medium speed.
You can set a time of say 1.5 seconds on the timer for 5gms.

MACHINE SPECIFICATIONS:

  • Machine name: Semi-automatic pneumatically operated Twin Syringe filling machine.
  • Machine model: AEPSF0215
  • Machine weight: 65kgs.
  • Machine overall size: 2feet X 1 feet (w) X 3 feet H (including product hopper).
  • Gross weight: 90 Kgs.
  • Fill barrel dimensions: Dia16 mm bore X 100 mm stroke
  • Fill volume: 1gm to maximum 15 gms.
  • Filling speed: Maximum 15 fills of syringes per minute from each nozzle ( total 30 fills per minute combined output).
  • Fill cylinder: Pneumatic cylinder 50 mm bore diameter X 80 mm stroke Fluidtecq make
  • Piston: Stainless steel 316 attached with Teflon seals.
  • Valve actuator : Semi-Rotary actuator, NISHAKA India make
  • Timer: EAPL India make
  • Solenoid valve: Janatics make 220 VAC , 50/ 60 Hz, Single phase, single spool operated solenoid.
  • Product holding Hopper: 4 Kgs capacity( 6 Liters minimum volume) SS316 quality, mirror finish from inside and mat finish from outside with Air tight lid at the top.
  • Fill Nozzles: 2 Nos. LEUR LOCK Type 2 Nos
  • All the product contact parts are made of stainless steel 316 quality mirror finish.

Specifications

Type Gel Filling Machine
Weight 100-500kg
Voltage 110V
Automatic Grade Automatic
Power 1-3kw
Driven Type Electric
Features Easy To Operate, High Performance
Warranty 1 Year
Welding Material Tinplate

Additional Information

Product Code AEPSF0210